Keylocking Inserts (KIC)

Caution
Product Description
Able to reinforce screw parts which have a high frequency of bolt attachment/removal, and any base metal screw parts. Can even be utilized for restoring damaged screws.
[Features]
· Simply insert the key to prevent loosening.
· Can quickly repair damaged screws.
· Suitable for use in places with a high frequency of bolt attachment/removal.
· Can reinforce all types of base metal screw except for iron, non-ferrous metal, and non-metallic types.
Keylocking Inserts Outline Drawing And Dimensions

Keylocking Inserts outline drawing
| Type | Steel | SUS | Key Quantity | M (Internal Thread) | M1 (External Thread) | H | Mass (g) | Applicable Special Tool |
|---|---|---|---|---|---|---|---|---|
| Part Number | Part Number | |||||||
| Miniature | - | KIC0204-SUS | 2 | M2 × 0.4 | M4 × 0.7 | 3 | 0.13 | KICTLM02 |
| - | KIC025045-SUS | M2.5 × 0.45 | M4.5 × 0.75 | 3.8 | 0.19 | KICTLM025 | ||
| - | KIC0305-SUS | M3 × 0.5 | M5 × 0.8 | 4.3 | 0.32 | KICTLM03 | ||
| - | KIC0406-SUS | M4 × 0.7 | M6 × 0.75 (fine) | 5.3 | 0.54 | KICTLM04 | ||
| For Light Loads | KIC0508 | KIC0508-SUS | 2 | M5 × 0.8 | M8 × 1.25 | 8 | 8 | TWM 5 |
| KIC0610 | KIC0610-SUS | M6 × 1 | M10 × 1.25 (fine) | 10 | 10 | TWM 6 | ||
| KIC0812 | KIC0812-SUS | 4 | M8 × 1.25 | M12 × 1.25 (fine) | 12 | 14 | TWM 8 | |
| KIC1014 | KIC1014-SUS | M10 × 1.5 | M14 × 1.5 (fine) | 14 | 17 | TWM10 | ||
| KIC1216 | KIC1216-SUS | M12 × 1.75 | M16 × 1.5 (fine) | 16 | 20 | TWM12 | ||
| For Heavy Loads | KIC0408 | KIC0408-SUS | 2 | M4 × 0.7 | M8 × 1.25 | 8 | 7 | HDM 4 |
| KIC0510 | KIC0510-SUS | M5 × 0.8 | M10 × 1.25 (fine) | 10 | 8 | HDM 5 | ||
| KIC0612 | KIC0612-SUS | M6 × 1 | M12 × 1.25 (fine) | 12 | 10 | HDM 6 | ||
| KIC0814 | KIC0814-SUS | 4 | M8 × 1.25 | M14 × 1.5 (fine) | 14 | 14 | HDM 8 | |
| KIC1016 | KIC1016-SUS | M10 × 1.5 | M16 × 1.5 (fine) | 16 | 17 | HDM10 | ||
| KIC1218 | KIC1218-SUS | M12 × 1.75 | M18 × 1.5 (fine) | 18 | 20 | HDM12 | ||
| KIC1622 | KIC1622-SUS | M16 × 2 | M22 × 1.5 (fine) | 22 | 27 | HDM16 | ||
| KIC2030 | KIC2030-SUS | M20 × 2.5 | M30 × 2 (fine) | 30 | 34 | HDM20 | ||
| KIC2433 | KIC2433-SUS | M24 × 3 | M33 × 2 (fine) | 33 | 40 | HDM24 |
Mounting And Removal Methods
Mounting Method

Use a drill of the specified size to remove used or damaged screws.

Chamfer (90° to 120°).

Perform standard screw processing.

Screw from 0.5 to 1 mm into the base material of the insert body. For the miniature type, use the KICTLM (dedicated tool) to screw in.

Use the TWM/HDM (attachment tool) to lightly tap the key in several times. For the miniature type, use the KICTLM (dedicated tool) to knock it in.
It is not possible to insert some sizes by hand. Hook a rod into the key section and twist it to insert it easily. However, care is required, as using excess force may cause the key to break.
Removal Method

Use a drill of the specified size and drill to the designated depth.

Fold the key towards the inside to remove it.

Use a bolt removal tool (extractor), etc., to remove the insert.

New inserts of the same size can be be mounted in the existing screw holes. This allows inserts to be replaced multiple times.
Dimensions When Mounting And Removing
| Type | Part Number | Mounting | Removal | ||||
|---|---|---|---|---|---|---|---|
| Steel | SUS | Drill Size | Screw Hole | Drill | |||
| Size | Minimum Depth | Size | Depth | ||||
| Miniature | - | KIC0204-SUS | 3.4 | M4 × 0.7 | 4 | 2.8 | 2 |
| KIC025045-SUS | 3.9 | M4.5 × 0.75 | 5 | 3 | |||
| KIC0305-SUS | 4.4 | M5 × 0.8 | 5.5 | 3.5 | 2.3 | ||
| KIC0406-SUS | 5.5 | M6 × 0.75 (fine) | 6.5 | 4.6 | 2.5 | ||
| For Light Loads | KIC0508 | KIC0508-SUS | 6.9 | M8 × 1.25 | 9.5 | 5.5 | 4 |
| KIC0610 | KIC0610-SUS | 8.8 | M10 × 1.25 (fine) | 11.5 | 7.5 | 4.8 | |
| KIC0812 | KIC0812-SUS | 10.8 | M12 × 1.25 (fine) | 13.5 | 9.5 | ||
| KIC1014 | KIC1014-SUS | 12.8 | M14 × 1.5 (fine) | 15.5 | 11.5 | ||
| KIC1216 | KIC1216-SUS | 14.8 | M16 × 1.5 (fine) | 17.5 | 13.5 | ||
| For Heavy Loads | KIC0408 | KIC0408-SUS | 6.9 | M8 × 1.25 | 9.5 | 5.5 | 4 |
| KIC0510 | KIC0510-SUS | 8.8 | M10 × 1.5 (fine) | 12.5 | 7.5 | 4.8 | |
| KIC0612 | KIC0612-SUS | 10.8 | M12 × 1.5 (fine) | 14.5 | 9.5 | ||
| KIC0814 | KIC0814-SUS | 12.8 | M14 × 1.5 (fine) | 16.5 | 11.5 | ||
| KIC1016 | KIC1016-SUS | 14.8 | M16 × 1.5 (fine) | 18.5 | 13.5 | ||
| KIC1218 | KIC1218-SUS | 16.8 | M18 × 1.5 (fine) | 20.5 | 15.5 | ||
| KIC1622 | KIC1622-SUS | 20.5 | M22 × 1.5 (fine) | 24.5 | 17.8 | 6.4 | |
| KIC2030 | KIC2030-SUS | 28 | M30 × 2 (fine) | 34.5 | 25.8 | ||
| KIC2433 | KIC2433-SUS | 31 | M33 × 2 (fine) | 37.5 | 28.8 | ||