• Due to the typhoon(Hagibis) in Japan, delivery of some products may be delayed. We apologize for any inconvenience and thank you for your understanding

Wedge Pulley

Wedge Pulley

High-speed, high power transmission V-belt pulley that conforms with JIS B 1855.
[Features]
· Consistent production from casting to machining and surface treatment.
· Cell production method allows the production of many kinds of products in low volume, with short lead times.
· Enables high speed and high power transmission to make it possible to design a system with a smaller pulley diameter, shorter shaft distance and fewer belts.
· Full lineup. 491 size. 3V: 153 size, 5V: 257 size, 8V: 81 size.
· 230 size has been added into JIS standard 261 size separately. Fine standardization of small-diameter sizes used particularly in drive side mechanisms.
· Top-quality pulley with materials, machining precision and balance accuracy exceeding JIS standards (JIS B 1855-1991, "Slim V-pulley").
· Imbalance tolerance on the outer circumference guaranteed to be 0.1% of pulley mass.
[Applications]
· Fans, etc.

PDF

Japanese Only

Wedge Pulley Specification

Wedge pulley external appearance

Wedge pulley external appearance

Consistent production from casting to machining and surface treatment. Additionally, NC machinery, automatic machinery, balancers, etc. have been developed specifically for pulley machining. Cell production allows the production of many kinds of products in low volume, with short lead times. Delivering convenience to customers.

Convenient additional machining service has been standardized

Shaft hole, keyway, and set screw machining are available in standardized form.

Extensive product range. 491 size

3V: 153 size, 5V: 257 size, 8V: 81 size. 230 size has been added into JIS standard 261 size separately. Fine standardization of small-diameter sizes used frequently in drive side mechanisms.
Moreover, the 3V ø56/60 (nominal size 56/60 mm), and 5V ø112/118/125/132/140 (nominal size 112/118/125/132/140) work with low edge cog type narrow width V belts
. Compared to regular lapped type belts, low edge cog type belts feature excellent flexibility and a high coefficient of friction. This improves transmission efficiency, and allows a smaller nominal size pulley to be used.

High quality exceeding JIS standards

The highest quality pulley, with materials, machining and balance accuracy exceeding JIS standards (JIS B1855-1991). Guaranteed imbalance tolerance on the outer circumference of 0.1% the pulley mass.

Product standard

Product standard
Product standard conforms to JIS B1855-1991 "narrow width v pulleys"

Groove dimensions

Groove dimensions
The g dimension is set to 0.5 mm as shown in the Section A detail view. Years of research and testing have shown that this decreases wear and breakage, increasing belt service life. For this reason, the outer diameter of the wedge pulley is 1 mm larger
.

Groove ShapeNominal Size
dn
α ± 0.5
(°)
w1 ± 0.1wg ± 0.13h+0.5Standard Dimension
k
e*1f min.g
0
3V90 Or Less368.99.2390.610.3 ± 0.258.7+0.5
Over 90, And 150 Or Less389.24
Over 150, And 300 Or Less409.26
Over 300429.28
5V250 Or Less3815.215.54151.317.5 ± 0.2512.70.5
Over 250, And 400 Or Less4015.56
Over 4004215.58
8V400 Or Less3825.74252.528.6 ±0.4190.5
Over 400, And 560 Or Less4025.425.76
Over 5604225.78

Groove dimensions (units: mm)
*1: e cumulative error of 0.8 mm or less.

Nominal Size
dn
Outer Circumference Vibration ToleranceRim Side Vibration ToleranceDiameter Tolerance
125 Or Less0.15 (0.2)0.15(0.2)±0.4 (±0.6)
Over 125, And 315 Or Less0.2 (0.3)0.2(0.3)±0.6 (±0.8)
Over 315, And 710 Or Less0.3 (0.4)0.3(0.4)±0.9 (±1.2)
Over 715, And 1,000 Or Less±0.4 (±0.6)0.4(0.6)±1.2 (±1.6)
Over 1,000, And 1,250 Or Less0.5 (0.8)0.5 (0.8)±1.5 (±0.2)

Outer circumference / rim side vibration tolerance value and outer diameter tolerance value (units: mm)
*Parentheses enclose the corresponding JIS B1855-1991 value

Balance
Imbalance mass allowance on the outer circumference is 0.1% or 1 g of the pulley mass, whichever is larger. At a circumferential speed of 15 m/s, this corresponds to G16 of the JIS B 0905 "Rotating Machines - Balance Quality of Rigid Rotors."

Material/finish
Wedge pulley: FC200 or higher coating, NBK blue (main body)

Part Number
56-3V-1
56-3V-2
60-3V-1
60-3V-2
67-3V-1
67-3V-2
67-3V-3
71-3V-1
71-3V-2
71-3V-3
75-3V-1
75-3V-2
75-3V-3
80-3V-1
80-3V-2
80-3V-3
85-3V-1
85-3V-2
85-3V-3
85-3V-4
90-3V-1
90-3V-2
90-3V-3
90-3V-4
95-3V-1
95-3V-2
95-3V-3
95-3V-4
1000-5V-3
1000-5V-4
1000-5V-5
1000-5V-6
1000-5V-8
1000-5V-10
1000-8V-4
1000-8V-6
1000-8V-8
1000-8V-10
100-3V-1
100-3V-2
100-3V-3
100-3V-4
100-3V-5
100-3V-6
110-3V-1
110-3V-2
110-3V-3
110-3V-4
112-3V-1
112-3V-2
112-3V-3
112-3V-4
112-3V-5
112-3V-6
112-5V-2
112-5V-3
118-5V-2
118-5V-3
120-3V-1
120-3V-2
Part NumberVolume DiscountDays to ShipRoHSGroove shape Number of grooves
(piece)
Type Shape
(mm)
Additional Work
5 Day(s) or more 103V111U57No
5 Day(s) or more 103V211U57No
5 Day(s) or more 103V111U61No
5 Day(s) or more 103V211U61No
5 Day(s) or more 103V111U68No
5 Day(s) or more 103V211U68No
4 Day(s) or more 103V311U68No
5 Day(s) or more 103V111U72No
5 Day(s) or more 103V211U72No
5 Day(s) or more 103V311U72No
30 Day(s) or more 103V111U76No
5 Day(s) or more 103V211U76No
4 Day(s) or more 103V311U76No
5 Day(s) or more 103V111U81No
5 Day(s) or more 103V211U81No
4 Day(s) or more 103V311U81No
5 Day(s) or more 103V111U86No
5 Day(s) or more 103V211U86No
4 Day(s) or more 103V311U86No
16 Day(s) or more 103V411U86No
5 Day(s) or more 103V111U91No
5 Day(s) or more 103V211U91No
4 Day(s) or more 103V311U91No
5 Day(s) or more 103V411U91No
5 Day(s) or more 103V111U96No
5 Day(s) or more 103V211U96No
4 Day(s) or more 103V311U96No
5 Day(s) or more 103V411U96No
42 Day(s) or more 105V310Y1001No
42 Day(s) or more 105V410Y1001No
32 Day(s) or more 105V510Y1001No
32 Day(s) or more 105V610Y1001No
32 Day(s) or more 105V810Y1001No
32 Day(s) or more 105V1040Y1001No
42 Day(s) or more 108V410Y1001No
42 Day(s) or more 108V610Y1001No
32 Day(s) or more 108V840Y1001No
32 Day(s) or more 108V1040Y1001No
5 Day(s) or more 103V111U101No
4 Day(s) or more 103V211U101No
4 Day(s) or more 103V311U101No
5 Day(s) or more 103V411U101No
5 Day(s) or more 103V511U101No
5 Day(s) or more 103V621U101No
5 Day(s) or more 103V111U111No
5 Day(s) or more 103V211U111No
4 Day(s) or more 103V311U111No
5 Day(s) or more 103V411U111No
5 Day(s) or more 103V111U113No
5 Day(s) or more 103V211U113No
8 Day(s) or more 103V311U113No
5 Day(s) or more 103V411U113No
5 Day(s) or more 103V511U113No
5 Day(s) or more 103V621U113No
4 Day(s) or more 105V211U113No
5 Day(s) or more 105V331U113No
4 Day(s) or more 105V211U119No
4 Day(s) or more 105V331U119No
5 Day(s) or more 103V111U121No
5 Day(s) or more 103V211U121No

Loading...

Additional Products in this Category

Customers Who Viewed This Item Also Viewed

Tech Support

Factory Automation, Electronics, Tools, & MRO (Maintenance, Repair and Operations)
Tel:(60) 3 7960 8499 / FAX:(60) 3 7960 7499
9:00am - 6:00pm (Monday - Friday)
9:00am - 1:00pm (Saturday)