MillQuad-Feed Series TXSW Type High-Feed Machining Cutter
Brand :
TUNGALOY
Caution
Product Description
[Features]
· Tool diameter: ⌀63 to 160 mm
· Bore type
Product features and specifications
Basic specifications and features of the product
High feed cutter that realizes high versatility and outstanding high efficiency machining
- 2 types of inserts with different cutting edge angles can be attached to the same body
* ZER type and UER type cannot be mixed for machining.
High efficiency with multi-flute design
Excellent chatter resistance
Cutter: TXSW09M050B22.0R07 (ø = 50 mm, z = 7)
Insert: SWMT0904ZER-MM
Work material: S55C
Cutting speed: Vc = 120 m/min
Cut: ap = 0.5 mm
Cutting width: ae = 32 mm
Number of flutes: Total flutes
Cutting oil agent: Dry type
Machine used: Bottom mount M/C, BT50
For machining with a long tool overhang of L/D = 8, the UER-MM type with a small cutting edge angle enables stable machining even with a multi-flute body of 7 flutes.
Insert: SWMT0904ZER-MM
Work material: S55C
Cutting speed: Vc = 120 m/min
Cut: ap = 0.5 mm
Cutting width: ae = 32 mm
Number of flutes: Total flutes
Cutting oil agent: Dry type
Machine used: Bottom mount M/C, BT50
For machining with a long tool overhang of L/D = 8, the UER-MM type with a small cutting edge angle enables stable machining even with a multi-flute body of 7 flutes.
Achieves both low resistance and high stiffness with a hybrid design of positive cutting edge + negative restriction surface
- Securely holds the insert on the negative restriction surface
→High reliability to support heavy cutting
→Achieves high insert holding force without a locking wedge
Performance/test information
● Cutting performance
Comparison of tool lifespan
Cutter: TXSW15J080B31.7R05 (ø = 80 mm, z = 5)
Insert: SWMT1506ZER-MM AH3135
: SWMT1506UER-MM AH3135
Work material: SUS630 (40HRC)
Cutting speed: Vc = 100 m/min
Feed per flute: fz = 0.6 mm/t
Cut: ap = 1 mm
Cutting width: ae = 45 mm
Number of flutes: 1-flute cutting
Cutting oil agent: Wet type
Machine used: Bottom mount M/C, BT50
The UER-MM type with a small cutting edge angle has 1.5 times longer lifespan by suppressing the rise in cutting heat.
Insert: SWMT1506ZER-MM AH3135
: SWMT1506UER-MM AH3135
Work material: SUS630 (40HRC)
Cutting speed: Vc = 100 m/min
Feed per flute: fz = 0.6 mm/t
Cut: ap = 1 mm
Cutting width: ae = 45 mm
Number of flutes: 1-flute cutting
Cutting oil agent: Wet type
Machine used: Bottom mount M/C, BT50
The UER-MM type with a small cutting edge angle has 1.5 times longer lifespan by suppressing the rise in cutting heat.
Comparison of cutting force
Cutter: TXSW15J080B31.7R05 (ø = 80 mm, z = 5)
Insert: SWMT1506ZER-MM AH3135
: SWMT1506UER-MM AH3135
Work material: S55C (180HB)
Cutting speed: Vc = 150 m/min
Feed per flute: fz = 2 mm/t
Cut: ap = 2 mm
Cutting width: ae = 50 mm
Number of flutes: 1-flute cutting
Cutting oil agent: Dry type
Machine used: Bottom mount M/C, BT50
With the ideal breaker design, the resistance is lower than that of other companies' products by up to about 20%.
Insert: SWMT1506ZER-MM AH3135
: SWMT1506UER-MM AH3135
Work material: S55C (180HB)
Cutting speed: Vc = 150 m/min
Feed per flute: fz = 2 mm/t
Cut: ap = 2 mm
Cutting width: ae = 50 mm
Number of flutes: 1-flute cutting
Cutting oil agent: Dry type
Machine used: Bottom mount M/C, BT50
With the ideal breaker design, the resistance is lower than that of other companies' products by up to about 20%.
Drawing
Usage method and usage examples
Usage Method
Machining form
| Part Number | DCX | Maximum cut APMX | Maximum Depth of drilling A | Maximum tilt angle RMPX | Maximum thrusting width W | Minimum Drilled hole diameter ⌀D1 | Maximum Drilled hole diameter ⌀D2 | Hole Enlarging Maximum Cutting Width ae |
|---|---|---|---|---|---|---|---|---|
| TXSW15M050B: | 50 | 2.5 | 0.7 | 4.8° | 14.5 | 70 | 95 | 36 |
| TXSW15M063B: | 63 | 2.5 | 0.7 | 2.9° | 14.5 | 96 | 121 | 49 |
| TXSW15J, M080B: | 80 | 2.5 | 0.7 | 2° | 14.5 | 130 | 155 | 66 |
| TXSW15J, M100B: | 100 | 2.5 | 0.7 | 1.4° | 14.5 | 170 | 195 | 86 |
| TXSW15J, M125B: | 125 | 2.5 | 0.7 | 1° | 14.5 | 220 | 245 | 111 |
| TXSW15J, M160B: | 160 | 2.5 | 0.7 | 0.7° | 14.5 | 290 | 315 | 146 |
Recommended cutting conditions
Recommended cutting condition table
Compatible work material
★: First choice/☆: Second choice/●: Setting item
Selection support information
High feed machining
Icon list
Part
* Recommended tightening torque (N⋅m): TS50115I=5