Phoenix Series, Insert for 6-Corner Shoulder Milling Cutter, PSTW
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Product Description
[Features]
· Due to a positive rake angle with low resistance, as well as a thickness that increases rigidity, it is resistant to chatter vibration and supports machining with long protrusions
· Economical specifications with 3 corners on front and back (6 corners in total on both sides)
· Insert variation according to processing application
Product features and specifications
Basic specifications and features of the product
Double-sided 6-corner (90°) insert
- Achieves an excellent finished surface with a wiper edge
Excellent machined surface roughness
| Tools to use | PSTW12R050M22-4 (φ50 × 4 flutes) |
|---|---|
| Insert used (grade) | TNKU120608ER-GM (XP3035) |
| Work material | S50C |
| Cutting speed | 200 m/minute (1,274 minutes^-1) |
| Feed speed | 510 mm/minute (0.1 mm/t) |
| Depth of cut | ap = 0.2 mm, ae = 32 mm |
| Cutting Oil | N/A (air blow) |
| Machine used | Horizontal machining center (BT50) |
Bottom roughness
High efficiency even in machining with long protrusions
| Tools to use | PSTW12R050M22-4 (φ50 × 4 flutes) | Other companies' shoulder milling positive cutter (φ50 × 5 flutes) |
|---|---|---|
| Insert used (grade) | TNKU120608ER-GM (XP3035) | Carbide coating insert |
| Work material | S50C | |
| Cutting speed | Groove machining | |
| Depth of cut | ap = 3 mm, ae = 50 mm | |
| Protrusion length | 190 mm (3.8D) | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Horizontal machining center (BT50) | |
Movable area
Performance/test information
S50C long lifespan machining
It has excellent abrasion resistance compared to other manufacturers' products, and has approx. 4.5 times the durability.
| Tools to use | PSTW09R025SS25-3S (φ25 × 3 flutes) | Products made by other manufacturers (φ25 × 3 flutes) |
|---|---|---|
| Insert used (grade) | TNKU090604ER-GM (XP3035) | Carbide coating insert |
| Work material | S50C | |
| Cutting speed | 180 m/minute (2,290 minutes^-1) | |
| Feed speed | 825 mm/minute (0.12 mm/t) | |
| Depth of cut | ap = 2 mm, ae = 16 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Vertical machining center (BT40) | |
Cutting length
"Photograph when processing 7 m" PSTW / other company's product
SUS304 long lifespan machining
Processing was done up to 10.5 m, which was approx. 1.5 times the durability limit of other companies' products, but the insert was in a state where continuous processing was possible without chipping.
| Tools to use | PSTW09R025SS25-3S (φ25 × 3 flutes) | Products made by other manufacturers (φ25 × 3 flutes) |
|---|---|---|
| Insert used (grade) | TNKU090604ER-GL (XP2040) | Carbide coating insert |
| Work material | SUS304 | |
| Cutting speed | 150 m/minute (1,910 minutes-^1) | |
| Feed speed | 460 mm/minute (0.08 mm/t) | |
| Depth of cut | ap = 1.5 mm, ae = 16 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Vertical machining center (BT40) | |
Cutting length
"Photograph when processing 7 m" PSTW / other company's product
High-precision machining of the slide surface of the press mold structure
In the side finishing process, the required accuracy of a tilt amount of 10 µm or less was satisfied, and good machined surface accuracy was obtained.
| Tools to use | PSTW12R050M22-4 (φ50 × 4 flutes) |
|---|---|
| Insert used (grade) | TNKU120608ER-GR (XP1020) |
| Work material | FCD500 |
| Cutting speed | 300 m/minute (1,910 minutes^-1) |
| Feed speed | 1,700 mm/minute (0.2 mm/t) |
| Depth of cut | ap = 0.5 mm, ae = 0.3 mm |
| Protrusion length | 240 mm |
| Cutting Oil | N/A (air blow) |
| Machine used | Double-column machining center (BT50) |
Side roughness
Processed surface
High efficiency processing of SUS304
With other companies' products, chatter vibration occurred when the depth of cut (ap) increased, and efficiency could no be improved. In addition, burrs also occurred. PSTW had 1 flute less, but highly efficient machining was possible with an efficiency UP by 67%.
| Tools to use | PSTW12R050M22-4 (φ50 × 4 flutes) | Other companies' shoulder milling positive cutter (φ50 × 5 flutes) |
|---|---|---|
| Insert used (grade) | TNKU120608ER-GL (XP2040) | Carbide coating insert |
| Work material | SUS304 | |
| Cutting speed | 150 m/minute (955 minutes^-1) | |
| Feed speed | 700 mm/minute (0.18 mm/t) | 700 mm/minute (0.15 mm/t) |
| Depth of cut | ap = 5 mm, ae = 35 mm | ap = 3 mm, ae = 35 mm |
| Cutting Oil | Water-soluble cutting oil | |
| Machine used | Double-column machining center (BT50) | |
PSTW: burr generation (small) / other company's product: burr generation (large)
Roughing of construction machine control valve
As a result of comparison with other companies' products, it was excellent in abrasion resistance. In particular, the progress of wear at the cut boundary was suppressed, and the durability was increased by approx. 3.5 times.
| Tools to use | PSTW12R063M22-5 (φ63 × 5 flutes) | Other companies' shoulder milling negative cutter (φ63 × 5 flutes) |
|---|---|---|
| Insert used (grade) | TNKU120608ER-GR (XP1020) | Carbide coating insert |
| Work material | FCD500 | |
| Cutting speed | 180 m/minute (910 minutes^-1) | |
| Feed speed | 1,000 mm/minute (0.22 mm/t) | |
| Depth of cut | ap = 3 mm, ae = 45 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Horizontal machining center (BT50) | |
Cutting length
"Photograph when processing 17 m" PSTW / other company's product
Long lifespan machining of Ti-6Al-4 V
In other companies' products (front and back 3-corner specifications), wear progressed and chipping occurred at an early stage. With PSTW (XC5040), it was possible to improve durability by suppressing wear.
| Tools to use | PSTW12R050M22-4 (φ50 × 4 flutes) | Other companies' shoulder milling negative cutters A and B (φ50 × 4 flutes) |
|---|---|---|
| Insert used (grade) | TNKU120608ER-SM (XC5040) | Carbide coating insert |
| Work material | Ti-6Al-4 V | |
| Cutting speed | 40 m/minute (255 minutes^-1) | |
| Feed speed | 82 mm/minute (0.08 mm/t) | |
| Depth of cut | ap = 1.5 mm, ae = 20 mm | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Horizontal machining center (BT50) | |
Cutting length
PSTW (at the time of 4 m processing) / other company's product A (at the time of 2 m processing)
Highly efficient stable machining with tool runout of 300 mm (5D)
In machining with a long protrusion of L/D = 5, highly efficient machining was possible compared to other companies' products.
In addition, other companies' products had poor chamfer to the workpiece due to insufficient sharpness and chatter vibration occurred in the low rotation range (lined area on graph).
With excellent sharpness, PSTW was capable of stable processing even in the low rotation range.
| Tools to use | PSTW12R063M22-5 (φ63 × 5 flutes) | Other companies' shoulder milling negative cutter (φ63 × 4 flutes) |
|---|---|---|
| Insert used (grade) | TNKU120608ER-GM (XC3030) | Carbide coating insert |
| Work material | FC250 | |
| Depth of cut | ap = 2 mm, ae = 44 mm | |
| Protrusion length | 300 mm (5D) | |
| Cutting Oil | N/A (air blow) | |
| Machine used | Horizontal machining center (BT50) | |
Movable area
Drawing
Recommended cutting conditions
Recommended cutting condition table
Precautions for cutting conditions
The values in the recommended cutting condition table show general values at actual cutting speed. Please adjust appropriately according to the cutting environment.
Compatible work material
Recommended material for each work material
◎: First recommended material, O: Second recommended material
NM: for aluminum alloy, GL: for light cutting, GM: for medium cutting, GR: for heavy cutting, SM: for heat-resistant alloys
Selection support information
Insert variation according to machining application
PSTW SS (6-corner shoulder milling cutter, straight shank type)
Type 1
With oil hole
Type 2
With oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEEP | Shank diameter DCON | Overall length LF | Body length LH | APMX | Weight (kg) | Compatible insert | Shape type |
|---|---|---|---|---|---|---|---|---|---|---|
| 7803014 | PSTW09R025SS25-2S | 25 | 2 | 25 | 120 | 35 | 9 | 0.41 | (1) | 1 |
| 7803015 | PSTW09R025SS25-2L | 25 | 2 | 25 | 170 | 70 | 9 | 0.58 | 1 | |
| 7803016 | PSTW09R025SS25-3S | 25 | 3 | 25 | 120 | 35 | 9 | 0.4 | 1 | |
| 7803017 | PSTW09R026SS25-2L | ★26 | 2 | 25 | 170 | 35 | 9 | 0.59 | 2 | |
| 7803018 | PSTW09R028SS25-2L | ★28 | 2 | 25 | 170 | 35 | 9 | 0.6 | 2 | |
| 7803019 | PSTW09R028SS25-3S | ★28 | 3 | 25 | 120 | 35 | 9 | 0.41 | 2 | |
| 7803020 | PSTW09R030SS32-2L | 30 | 2 | 32 | 190 | 90 | 9 | 1.02 | 1 | |
| 7803021 | PSTW09R030SS32-3S | 30 | 3 | 32 | 130 | 45 | 9 | 0.7 | 1 | |
| 7803022 | PSTW09R032SS32-3S | 32 | 3 | 32 | 130 | 45 | 9 | 0.74 | 1 | |
| 7803023 | PSTW09R032SS32-3L | 32 | 3 | 32 | 190 | 45 | 9 | 1.1 | 1 | |
| 7803024 | PSTW09R032SS32-4S | 32 | 4 | 32 | 125 | 40 | 9 | 0.7 | 1 | |
| 7803025 | PSTW09R033SS32-3L | ★33 | 3 | 32 | 190 | 35 | 9 | 1.1 | 2 | |
| 7803026 | PSTW09R035SS32-3L | ★35 | 3 | 32 | 190 | 35 | 9 | 1.12 | 2 | |
| 7803027 | PSTW09R035SS32-4S | ★35 | 4 | 32 | 130 | 35 | 9 | 0.75 | 2 | |
| 7803028 | PSTW09R040SS32-4S | 40 | 4 | 32 | 140 | 50 | 9 | 0.85 | 2 | |
| 7803029 | PSTW09R040SS32-4L | 40 | 4 | 32 | 190 | 45 | 9 | 1.15 | 2 | |
| 7803030 | PSTW09R040SS32-5S | 40 | 5 | 32 | 140 | 50 | 9 | 0.84 | 2 |
★: Thick flute type
(1) is equivalent to the compatible insert number in the parts table.
PSTW BORE (6-corner shoulder milling cutter, bore type)
Type 1
Power screw specification / with lubrication hole
Type 2
With oil hole
Type 3
Without oil hole
| Tool No. | Nominal | Outer diameter DC | Number of flutes ZEEP | Cutter height LF | Boss diameter DCSFMS | Hole diameter DCON | Flange keyway | APMX | Weight (kg) | Compatible insert | Shape Type | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Width KWW | Depth b | |||||||||||
| 7803031 | PSTW09R040M16-4 | 40 | 4 | 40 | 38 | 16 | 8.4 | 5.6 | 9 | 0.23 | (1) | 2 |
| 7803032 | PSTW09R040M16-5 | 40 | 5 | 40 | 38 | 16 | 8.4 | 5.6 | 9 | 0.23 | 2 | |
| 7803033 | PSTW09R050M22-4 | 50 | 4 | 40 | 45 | 22 | 10.4 | 6.3 | 9 | 0.33 | 2 | |
| 7803034 | PSTW09R050M22-6 | 50 | 6 | 40 | 45 | 22 | 10.4 | 6.3 | 9 | 0.32 | 2 | |
| 7803035 | PSTW09R063M22-5 | 63 | 5 | 40 | 50 | 22 | 10.4 | 6.3 | 9 | 0.52 | 2 | |
| 7803036 | PSTW09R063M22-7 | 63 | 7 | 40 | 50 | 22 | 10.4 | 6.3 | 9 | 0.52 | 2 | |
| 7803100 | PSTW12R050M22-3 | 50 | 3 | 40 | 45 | 22 | 10.4 | 6.3 | 12 | 0.3 | (2) | 1 |
| 7803101 | PSTW12R050M22-4 | 50 | 4 | 40 | 45 | 22 | 10.4 | 6.3 | 12 | 0.3 | 1 | |
| 7803102 | PSTW12R063M22-3 | 63 | 3 | 40 | 50 | 22 | 10.4 | 6.3 | 12 | 0.48 | 2 | |
| 7803103 | PSTW12R063M22-5 | 63 | 5 | 40 | 50 | 22 | 10.4 | 6.3 | 12 | 0.46 | 2 | |
| 7803104 | PSTW12R080M25.4-5 | 80 | 5 | 50 | 60 | 25.4 | 9.5 | 6 | 12 | 1.08 | 2 | |
| 7803110 | PSTW12R080M27-5 | 80 | 5 | 50 | 60 | 27 | 12.4 | 7 | 12 | 1.07 | 2 | |
| 7803105 | PSTW12R080M25.4-6 | 80 | 6 | 50 | 60 | 25.4 | 9.5 | 6 | 12 | 1.06 | 2 | |
| 7803111 | PSTW12R080M27-6 | 80 | 6 | 50 | 60 | 27 | 12.4 | 7 | 12 | 1.04 | 2 | |
| 7803106 | PSTW12R100M31.7-5 | 100 | 5 | 50 | 70 | 31.75 | 12.7 | 8 | 12 | 1.5 | 3 | |
| 7803112 | PSTW12R100M32-5 | 100 | 5 | 50 | 70 | 32 | 14.4 | 8 | 12 | 1.57 | 2 | |
| 7803107 | PSTW12R100M31.7-7 | 100 | 7 | 50 | 70 | 31.75 | 12.7 | 8 | 12 | 1.5 | 3 | |
| 7803113 | PSTW12R100M32-7 | 100 | 7 | 50 | 70 | 32 | 14.4 | 8 | 12 | 1.56 | 2 | |
| 7803108 | PSTW12R125M38.1-7 | 125 | 7 | 63 | 90 | 38.1 | 15.9 | 10 | 12 | 3.03 | 3 | |
| 7803114 | PSTW12R125M40-7 | 125 | 7 | 63 | 90 | 40 | 16.4 | 9 | 12 | 2.96 | 2 | |
| 7803109 | PSTW12R125M38.1-9 | 125 | 9 | 63 | 90 | 38.1 | 15.9 | 10 | 12 | 3.01 | 3 | |
| 7803115 | PSTW12R125M40-9 | 125 | 9 | 63 | 90 | 40 | 16.4 | 9 | 12 | 2.93 | 2 | |
(1) and (2) are equivalent to the compatible insert numbers in the parts table.
Part
Please purchase the wrench separately.