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inCAD Library

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What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.
  2. Over 300 design application ideas
    collected from dozens of industries!

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  4. Download the CAD models for each application example.
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No.000055 Material Transport Cart

Transport cart made of aluminum extrusion.

Aluminum extrusions

Product name HFS8 Series Aluminum Extrusions 40mm / 80mm Square- -2 Slots-
Part number HFS8-4080-1120
Features HFS8 Series 40mm and 80mm SQ. extrusions with 2 slots.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Easy to handle lightweight material

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Available sizes

■Aluminum extrusions (Overview)

External dims.: Extrusion slots
applicable screw DIA.
Length
configure in 0.5mm increments
Standard High rigidity type Light type
(Lightweight・economical)
□20 M5 50-4000
□25
□40
□30 M6
□50
□60
□100
□40 M8
□80
□45
□50
□60
□90
□100

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Handles for Aluminum Extrusions

Product name Handles for Aluminum Extrusions
Part number UPCN28-B-52
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Suitable for operations requiring both hands.

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Available sizes

■externally mounted plastic handle.

Material: Glass fiber reinforced nylon 6
Color: Black, White, Orange, Red, Green

Width Overall height Inside height Mounting screw pitch Overall length Applicable screw DIA.
19 36 30 90 108.5 M5
51 45
21 36 30 93.5 112 M6
51 45
26 41 34 117 139 M8
57 50
27 45 37 132 156
63 55
28 52 42 152 177
50 42 179 204
71 63

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Performance info.

Load capacity: 500N (Common to all sizes)

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IDEA NOTE Cost reduction

A wide variety of off the shelf components are available to help reduce the number of manufactured parts.

IDEA NOTE Improved transport workability

The central lower section has opened space for stepping into.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Material transport cart with aluminum extrusion framework.

Target workpiece

  • Plastic square pipes
    Size: □40, L = 1320
    Weight: 640g

Design Specifications

Operating Conditions or Design Requirements

  • External dims.: W1200 x D1600 x H1300

Required Performance

  • Structure that can withstand transported mass.

Selection Criteria for Main Components

  • Aluminum extrusions
    • Machinable product series helps reduce design steps.

Design Evaluation

Verification of main components

  • Verify the extrusion is able to withstand the mass of the transported objects.
  • Alum. extrusion size selection
    • Maximum deflection under maximum load δmax [mm] = 600 / 1000 = 0.6mm
    • Conditional values: Workpiece mass M = 20kg
      Gravitational acceleration g = 9.8m/s²
      Extrusion used HFS8-4080,
    • Load P = Mg = 20 x 9.8 = 196N
    • Deflection δ = 0.01mm or less
    • Load P = 196N
    • Extrusion length L = 600mm
    • Longitudinal elastic modulus (Young's modulus) E = 69972N/mm²
    • Cross sectional moment of inertia = I=72.26×10⁴mm⁴
    • δ = (5 × P × L³) / (384 × E×I) = (5 × 196 × 600³) / (384 × 69972 × 72.26 × 10⁴) = 1.093 × 10⁻² = 0.011mm

Other Design Consideration

  • When choosing casters for the cart, select a combination of swiveling and fixed type for improved stability.

Part List

No. Part Name Sample Picture MISUMI Part Number
(click the Part Number below for details)
Quantity
1 Aluminum Extrusion 8 Series/slot width 10/40x80mm HFS8-4080-1460 2
2 Aluminum Extrusion 8 Series/slot width 10/40x80mm HFS8-4080-1120 4
3 Aluminum Extrusion 8 Series/slot width 10/40x80mm HFS8-4080-1093-LTP 4
4 Aluminum Extrusion 8 Series/slot width 10/40x40mm HFS8-4040-490 2
5 Aluminum Extrusion 8 Series/slot width 10/40x80mm HFS8-4080-1380 4
6 Aluminum Extrusion 8 Series/slot width 10/40x80mm HFS8-4080-220 4
7 Aluminum Extrusion 8 Series/slot width 10/40x80mm HFS8-4080-443-LTP 4
8 Aluminum Extrusion 8 Series/slot width 10/40x40mm HFS8-4040-470-LAT45-RAT45 4
9 8 Series For 1 Slot/Extruded Thick Brackets HBLTSW8 18
10 8 Series For 1 Slot/Extruded Thick Brackets HBKTS8 28
11 8 Series/Thick 2 Slots HBLTD8 12
12 8 Series/Frame End Caps HFC8-4080-B 4
13 Antislip Covers HSCGF8-B-1300 3
14 8 Series/Pre-Assembly Insertion Stopper Integrated Nuts HNTE8-8 188
15 8 Series/Pre-Assembly Insertion Stopper Integrated Nuts HNTE8-6 8
16 Handles UPCN28-B-52 2
17 Casters - Compatible Type CSPJ150-R 2
18 Casters - Compatible Type CSPK150-R 2
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

    Page top

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